Learn about vibrating bowl loading machine in automatic production

In the era of industry 4.0, production automation is the key to improving productivity and efficiency. Vibrating bowl feeder is an indispensable device in modern production lines. This device helps automate the feeding process. Thanks to that, the details are brought to the right position, in the right direction and at the right time.

This article will help you better understand the vibrating bowl feeder. The content includes the operating principle, advantages, applications and buying guide. Let's go together SWOER explore!

What is a vibrating bowl feeder?

Vibrating bowl feeder, also known as vibrating hopper or bowl feeder, is a mechanical device widely used in industries to automatically feed small parts with high precision. It plays an important role in automating the production process, helping to improve productivity and efficiency.

Main functions:

• Classify: Separate parts by size, shape, or other characteristics.
• Orientation: Arrange parts in a certain direction, ensuring they are placed in the correct position on the production line.
• Feeding: Provide details continuously and accurately for the next stages (assembly, processing, packaging, ...).

Structure:

Vibrating bowl loading machine usually includes the following main parts:

• Vibrating bowl: Shaped like a large bowl, usually made of stainless steel. Inside the vibrating bowl is a spiral.
• Spiral: Is the path for the parts to move from the bottom of the bowl to the top of the bowl.
• Trap: The traps are arranged along the spiral, with the task of removing unsatisfactory details (wrong orientation, inappropriate size, etc.).
• Vibration generator: Consists of an electric motor and an eccentric block, creating vibration for the vibrating bowl.
• Control system: Control vibration speed, feed time,…

Working principle:

1. The part is fed into the vibrating bowl.
2. The electric motor rotates the eccentric mass, creating vibration for the vibrating bowl.
3. The vibration causes the parts to move upward in a spiral path.
4. The traps will remove the unsatisfactory parts, ensuring only the properly oriented parts reach the bowl mouth.
5. The parts are removed from the bowl mouth and fed into the production line.

Advantages of vibrating bowl loading machine

Vibrating bowl loading machine is increasingly asserting its important position in automatic production lines. This is because of the outstanding advantages it brings:

Improve productivity

• Increase feed rate: The machine operates at high speed, providing components continuously and stably. Thanks to that, labor productivity increases significantly compared to manual methods.
• Reduce downtime: The machine operates automatically, without interruption by breaks or shift changes. This reduces downtime.
• Increase production: Thanks to its fast and stable speed, the machine helps increase productivity, meeting large production needs.

Improve accuracy

• Accurate feeding: The machine ensures that each part is brought to the correct position and orientation. Thanks to that, the assembly and processing process is fast and accurate.
• Reduce product defects: The trap and sensor system eliminates substandard parts, improving product quality.

Cost savings

• Reduce labor costs: Machines replace human labor, reducing the number of workers needed.
• Waste reduction: Thanks to precise feeding, the machine helps reduce errors and limit waste of raw materials.
• Save time: Fast feeding speed helps shorten production time, optimizing business efficiency.

Enhance safety

• Reduce the risk of accidents: The machine operates automatically, limiting worker contact with small parts and machinery, reducing the risk of work accidents.
• Improve working environment: The feeding process is less dusty and noisy, creating a better working environment.

Popular types of vibrating bowl loading machines

Vibrating bowl loading machines are designed with many different styles and sizes to suit each type of detail and production requirements. Below are some common ways to classify vibrating bowl loading machines:

Classification by shape

• Round vibrating bowl: This is the most common type, shaped like a bowl.
• Linear vibrating bowl: Has a simpler structure than a round vibrating bowl, the part moves in a straight line.
• Ladder vibrating bowl: The bowl has a stepped shape, which helps increase the ability to contain details.

Sort by size

• Mini vibrating bowl: Compact size, suitable for super small details.
• Small, medium, large vibrating bowls: Depends on size and number of parts required.

Manure type by application

• Vibrating bowl feeder for electronic components: Compact, precise, anti-static design.
• Vibrating bowl feeder for food industry: Manufacturing materials meet food hygiene and safety standards.
• Vibrating bowl filler for pharmaceutical industry: High precision, ensure hygiene, avoid cross-contamination.
• Vibrating bowl loading machine for automobile manufacturing industry: High productivity, withstands heavy loads.

Instructions for choosing to buy a vibrating bowl loading machine

Choosing the right vibrating bowl filler for your production needs is crucial to ensure efficiency and cost optimization. Here are some factors to consider:

Usage needs

• Detail type: Clearly identify the type of parts to be fed (electronic components, screws, bolts, etc.) and the technical parameters (size, shape, weight, material, etc.).
• Size: Choose a machine with a vibrating bowl size that matches the detailed size.
• Quantity: Estimate the number of parts needed in a unit of time to select a machine with the required capacity.
• Feed rate: Determine the required feed rate to ensure the productivity of the production line.

Features

• Accuracy: The accuracy of the vibrating bowl feeder affects the quality of the product. It is advisable to choose a machine with high accuracy, especially in applications requiring high accuracy such as electronics manufacturing.
• Stability: The vibrating bowl feeder needs to operate stably and continuously for a long time.
• Flexibility: The machine can be easily adjusted to suit different types of parts and production requirements.

Trademark

• Reputation, quality: You should choose machines from reputable brands that have been confirmed in the market.
• Technology: Prioritize brands with advanced technology, ensuring efficiency and durability.
• Service: Choose a supplier with good technical support service, quickly responding to customer requests.

Price

• Compare prices: Compare prices of products from different suppliers.
• Weigh: Consider between price and quality, features, after-sales service.
• Operating costs: Calculate operating, maintenance and repair costs.

Warranty policy

• Warranty period: Choose a machine with a long warranty period.
• Warranty service: Choose a supplier with thoughtful, fast and convenient warranty service.

Conclude

Vibrating bowl loading machine is an effective automation solution. The equipment helps to improve productivity, quality and accuracy in production. The machine is widely used in many industries such as automobile, electronics, food and pharmaceutical.

Choosing the right machine for your needs is important. Consider factors such as part type, size, feed rate, and features. Also, consider the brand and warranty to make the right decision.

If you are looking for an automated feeding solution for your business, contact us now. SWOER for advice and the best quote! We provide a variety of high quality vibrating bowl filling machines to meet all production needs.

Contact us

Please let us know your material size and required speed.